• Foldable mats can be used for gymnastics, MMA, and other fitness activities
• Customer provided a sample and most materials
• Sourced foam to suit end use based on strength, density, and quality
• Created patterns for several different sizes with labels and pen lines to lower labor costs and aid
   operators
• After first prototype, adjusted pattern for corner “notches” for easier sewing and a smoother
   appearance
• Conducted time studies to determine what steps would be better to have the customer finish in their
   own facility
• Wrote operations, trained operators and cutters, and developed inspection processes to comply with
   customer’s very tight tolerances and sewing requests
• Strong thread and stitching for durability needed for end use
• Trained multiple operators on difficult sewing steps and methods needed for connecting seams